Cast Coil Transformer


  • Primary Voltage Ratings: Up to 36 kV
  • Secondary Voltage Ratings: 50 Hz or 60 Hz
  • TYPE: Cast Coil type
  • Standards: IEC 60076, ANSI/IEEE C57
  • Application: Commercial/Photovoltaic Systems/Wind Energy Systems/Marine
  • Power Rating: 50 kVA to 25,000 kVA
  • Cooling Method: AFN/AF

Daelim cast coil transformers are designed, built, and tested to meet the highest industry standards, including UL, cUL, CSA, and IEEE regulations. We are a trusted manufacturer of delivering high-performance transformers for all your electrical applications.We eliminate the need for fireproof vaults and catch basins typically required for liquid-filled transformers. Let's look into our cast coil transformers for your various power applications.


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Daelim Transformer Feature & Benefits

Our cast coil transformers are packed with features that ensure reliability, efficiency, and safety in your application. They are also eco-friendly, low-maintenance, and cost-effective.

  • Environmentally Friendly: Free of oil and toxic gas emissions, our cast coil transformers are eco-friendly and an excellent alternative to PCB-filled transformers.
  • Low Maintenance: Our cast coil transformers require minimal upkeep and use air cooling. Smooth coil surface prevents dirt accumulation, ensuring long-lasting efficiency.
  • Low Noise Levels: The advanced coil support system minimizes vibrations from the iron core, ensuring quiet operation.
  • High Short Circuit Strength: Engineered to handle high impulse voltages, they offer exceptional short circuit strength for demanding applications.
  • Ideal for Critical Loads: Perfect for critical operations, they ensure reliable power delivery where outages cannot be tolerated.
  • Low Fire Hazard: We design our cast coil transformers to be self-extinguishing, ensuring a very low fire risk, hence perfect for indoor installations and high fire-safety areas.
  • ​​​​​​​Resistant to Moisture and Contaminants: We design our cast coil transformers with epoxy resin encapsulation to protect the windings from moisture and contaminants.
  • ​​​​​​​Low Installation Costs: With reduced load losses and no need for costly fireproof vaults, our cast coil transformers save on installation costs.

Application of Daelim Cast Coil Transformer

Our cast coil transformers are designed for various applications, giving our clients reliable performance across industries and energy systems.

  • ​​​​​​​cast coil transformer​​​​​​​Commercial use: Our dry type cast coil transformers are suitable for places with strict fire requirements for instance shopping malls.  
  • ​​​​​​​Photovoltaic Systems: Our cast coil transformers optimize solar energy needs by converting direct voltage from solar panels into alternating voltage, suitable for homes and businesses.
  • ​​​​​​​Wind Energy Systems: Our cast coil transformers ensure efficient energy conversion by transforming direct voltage from wind turbines into alternating voltage, making them ideal for electricity grids.
  • Distribution Transformers: Our cast coil transformers convert high voltage from transmission networks into lower voltages for efficient delivery to end users.
  • Marine Applications: Our cast coil transformers are an excellent choice for ships and boats, providing reliable and efficient electrical distribution while withstanding harsh maritime conditions.

Custom Upgrades

  • (AFN/AF) Forced Air Cooled
  • Anti-Vibration mounting
  • (NGR) Neutral Ground Resistors Monitoring
  • Switching surge
  • 80°C C-Rise
  • (GFR) Ground Fault Protection Relays

How is Daelim Cast Coil Transformer Constructed & Designed?

We use a vacuum-casting process for our cast coil transformer, to ensure the primary and secondary windings are fully encapsulated in a solid epoxy resin block. Our method creates a void-free structure, effectively minimizing partial discharges and enhancing long-term reliability.

Casting offers the highest level of protection for the windings, making them perfect for harsh environments, such as areas with airborne dust or high humidity. Plus, the fiberglass reinforcement in the casting gives the transformer incredible mechanical strength.

Our cast coil power transformers are designed to step down high voltages from transmission and distribution systems to lower voltages, which can then be used in commercial, industrial, institutional, or utility applications.

They can be applied for indoor and outdoor use and the low maintenance cost ensures reliable service. Unlike our oil-filled transformer that require oil or other cooling liquids, our dry-type cast coil transformers use environmentally safe insulation systems.

Performance & Advantages of Daelim Cast Coil Transformer

Our cast coil transformer design focuses on durability and performance, offering several key advantages for your power systems. Here’s how their construction makes them stand out:

  • Short-time overload capacity: Unlike oil-cooled units, our cast coil transformers handle short-time overloads better, thanks to the resin encapsulation around the windings. This gives them extra strength to handle sudden power surges.
  • Temperature control: Our cast coil transformers come with built-in probes that monitor the temperature of the windings. The temperature is displayed on a digital screen, so you can always stay informed about the system’s health.
  • Low maintenance: Our cast coil transformers are designed to require minimal upkeep. A simple routine inspection and a quick wipe-down are usually all that's needed to keep them running smoothly.
  • Low noise levels: You’ll appreciate the quiet operation of our cast coil transformers. They produce very little noise, making them a great choice for areas where noise reduction is important.
  • Low fire hazard: Safety is a top priority, so our cast coil transformers are self-extinguishing and have a much lower fire hazard than other transformer types.
  • Environmentally friendly: Our transformers are built with environmentally safe materials, so you can feel confident that they meet modern standards for sustainability and safety.
  • Low installation cost: With our cast coil transformers, you’ll save on installation costs. They’re easy to install and can be placed closer to the load, reducing both time and expense.
  • Resistant to moisture: These transformers are resistant to moisture and atmospheric contaminants, making them ideal for outdoor or high-humidity environments.
  • High-impact loading: Our cast coil transformers are built to withstand high-impact loading, making them robust enough for challenging industrial settings.
  • Operate under heavy vibrations: Some of our models are designed to operate smoothly even under heavy vibrations, ensuring reliable performance in demanding conditions.

Conclusion: Why Choose Daelim Cast Coil Transformer?

Daelim cast coil transformers offer a reliable, eco-friendly, and cost-effective solution for your power needs. They provide excellent performance in challenging environments while ensuring safety with their low fire hazard and self-extinguishing properties. 

You can count on our transformers for efficiency and durability. Whether renewable energy systems, power distribution, or industrial operations, we deliver solutions tailored to meet your demands with excellence and reliability.

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